Job Title
Operation Engineer –Instrumentation.
Department
Maintenance – Taloja, India
LOCATION: Taloja, India
NUMBER OF OPENINGS: 1
Owens Corning India Pvt. Ltd
Owens Corning, a Fortune 500 organization for the last 56 years is a Global Leader in the Glass Fibre manufacturing industry with 37 plants across 15 countries and in India has two plants at Taloja, Maharashtra & Thimmapur, Andhra Pradesh.
The plant at Taloja is driven by a HPO -High Performance Organization culture (self directed, non-supervisory, Team based, No Hierarchy, only Leaders) & is the only plant in India to adopt & sustain this World Class Practice.
ACCOUNTABILITIES
The Operating Engineer is the part of Instrumentation team of Plant Maintenance dept. He will be responsible for the flawless operation of the control systems within the plant. He will be required to be vigilant for Fibreglass winder maintenance activities, Batch & Furnace, Utilities, Cake oven, Chemical preparation, Roving, CSM, Type-30 & Fabrics areas. He needs to monitor the same and in event of emergencies like Power outage he will be the key person responsible to handle the entire plant maintenance operations independently.
DELIVERABLES & KEY RESPONSIBILITIES
 Understand the winder maintenance, PM activities & support the team to minimize the down time on the winder and increase the productivity.
 Understand the PM activities on CSM / Roving and other equipment to have optimum uptime.
 Knowledge of Allen Bradley PLCs is essential. Technical knowhow on PLC functioning and adjusting the parameters and Knowledge of Controllogix system is essential
 A strong team player
 Hands on Experience in SAP , PM and MM modules will be an added advantage
 Working experience of Continuous Process Industry will be an advantage.
QUALIFICATIONS:
EDUCATION:
B.E / Diploma Major
Instrumantation
Work Experience 2 – 5 years
INTERDEPENDENCIES
Direct: Reports to – Lead Engineer – Maintenance
Internal: Leader, Manufacturing Engineer/ Lead Engineer – Maintenance and Process;
Operation Engineer - B&F, Maintenance and Process
JOB DESCRIPTION
Job Title
Operations Engineer– Engg.Maintenance
Reporting to
Lead Engineer -Engg.
Accountability
Equipment availability, minimizing plant downtime due to equipment failure, safety of personnel, plant and equipments.
Location
Taloja, Maharashtra
Job Summary
Plant Instrumentation Maintenance
Duties and Responsibility
1. Fault diagnosis & rectification, technical skills for sound, cost effective & quality repairs/ overhauling with precision, Problem solving and troubleshooting of plant equipment.
2. Strong Fundamentals
3. Operations & Maintenance of Instruments & control system
4. Erection, commissioning and start up of Capital projects / Plant modification jobs (Instrumentation related).
5. Co-ordinate with plant for predictive, routine maintenance, preventive maintenance and shutdown maintenance in a planned manner & prioritization.
6. Indenting and inspection.
7. Ensure compliance with Company’s ISO procedures.
8. ERP (SAP) usages and control.
9. To work with & support a team of engineers for carrying out various types of maintenance.
10. Preparation of cost estimates, engineering specifications, enquiry documents.
11. Maintenance budget preparation, monitoring & control, expense record & downtime analysis, root cause failure analysis.
12. Safety & Statutory compliance
13. TPM
Any other details
Experience in troubleshooting and analysis of equipment and system performance/failure is essential.
Knowledge Mechanical & Electrical systems would be an added advantage.
JOB SPECIFICATION
Job Title : Operations Engineer– Engg.Maintenance
Location : Taloja, Maharashtra.
Summary of Job :
Attributes
Essential
Desirable
Qualifications
Diploma/BE (Instrumentation) from reputed institute
Experience
2-5 years
Training
Well accomplished with M S Windows, MS office,etc.
AutoCAD, M S Project, etc
Special Knowledge
 Exposure to PLC & Field Instrumentation
 Exposure to SCADA (Mainly Wonder Ware)
 Predictive maintenance Generate QAP’s.
 Good Engineering Practices
 Ability to verify & confirm technical specifications of entire spectrum of spares, able to modify the specifications as & when needed.
 Read Engg. Drawings, P& ID’s.
 Performance evaluation of equipment/ systems.
 Exposure to ISO 9000, ISO 14000 and OHSAS 18000 systems.
 Thorough exposure on work practices i.e work permits, reporting of work completion & SOP.
 Energy Manager/Auditor
 TPM
Attitude
Team work, Confident, Cost conscious, Proactive.
Drive for Results.
Ability to plan complex tasks & resources.
Lead with a sense of purpose.
Build Effective Team.
Interpersonal skills
Focus on development of self & others.